How Badges are Made Using a Press

Making badges with a press is a high-precision and fast method, ideal for both personal and corporate use. This process ensures that badges are not only aesthetically pleasing and functional but also increases production efficiency.

The basic principle is simple: badge components are correctly assembled in the press, paper and inserts are placed, and then the lever is used to secure them. This method allows for high-quality products and the creation of badges in various sizes.

Main Steps:

1. Press Components:

   • Lever (handle)

   • Upper and lower dies

   • Rotating plate

   • Pins and other mechanical elements
     These components ensure precise and accurate assembly of badges.

2. Preparation Before Work:

   • Handle the dies carefully; damage can affect the press operation.

   • When moving the press, note that lower dies may be unstable and can fall.

3. Paper and Material Preparation:

   • Use paper with a weight of 80–90 g/m².

   • Strictly follow the badge diameter.

4. Badge Assembly Process:

   • Place the prepared material in the holder.

   • Position the badge shell and printed insert.

   • Adjust the machine and carefully press the lever.

   • Rotate the cap to complete assembly, then press the lever again to finalize.

5. Badge Sizes:

   • 25 mm – small brand promotion or accent

   • 31 mm – designs without text

   • 38 mm – universal size

   • 50 mm – medium size, eye-catching

   • 59 mm – most popular and universal

   • 75 mm – large size for events, slogans, or celebrations

6. Tips for Successful Production:

   • Use high-quality materials.

   • Ensure precise placement of all elements.

   • Use a cutting plotter to prepare paper inserts perfectly.

Conclusion:

Badges made with a press are not just accessories or promotional tools—they provide high quality and an aesthetic appearance. Proper equipment and material selection, along with adherence to safety procedures, ensure durable and professional products.